Arabic Bread Production Lines

Dough Divider

This high-efficiency machine divides dough into equal portions at consistent intervals and automatically transfers them to the intermediate proofer. It features a dough tank with a capacity of (80–180) liters, made of stainless steel to prevent the formation of air pockets inside. The tank is equipped with internal blades to facilitate smooth dough flow. The cutting nozzle is crafted from European aluminum to ensure a smooth finish for each dough piece. The screw is also made of European aluminum, with a hardened chrome shaft to prevent wear and tear. The machine includes three polyamide molds and is equipped with a flour-dusting mechanism to sprinkle flour onto the dough balls. The weight of the dough pieces can be adjusted within a range of
(35–160) grams. The design ensures flour efficiency, preventing waste and spillage outside the divider. An electronic system controls the amount of flour sprinkled on the dough surface, ensuring precise distribution. The weight of each dough piece is regulated by individual sensors for each nozzle, allowing for greater accuracy and control. The machine is designed for easy assembly, disassembly, maintenance, and cleaning. Additionally, it is equipped with a digital counter to track the number of dough pieces produced

Intermediate Proofer

The intermediate proofer operates with conveyor belts made from felt material, ensuring gentle handling of the dough. The side doors are made of transparent plastic with a stainless-steel frame, allowing for easy viewing of the products. These doors are equipped with a sliding mechanism for convenient opening and closing. The proofer is fully sealed on the sides, top, and bottom to maintain optimal humidity levels. It features internal lighting for better visibility and includes stainless steel trays to collect excess flour. The machine is powered by a multi-speed motor controlled by an inverter, allowing precise adjustment of the fermentation time. It is also equipped with a belt alignment guide (brim) to ensure smooth operation. For enhanced hygiene and safety, the proofer is encased in stainless steel. This not only ensures compliance with food safety standards but also prevents workers from coming into contact with moving or hazardous parts.

Dough sheeter

The dough sheeter features an efficient rolling system that receives dough from the intermediate proofer and delivers it to the final proofer automatically using an air system. Dough is transferred via pneumatic pistons, capacitive sensors, and pushers made from food-grade stainless steel. The machine includes a conveyor belt for excess flour collection and stainless-steel trays for added cleanliness. The blade holders of the sheeting rollers are made with high-thickness chrome to prevent any bending, ensuring consistent contact between the blades and the roller surfaces. The sheeter is equipped with a flour-dusting mechanism that ensures precise and economical flour usage while preventing waste or spillage outside the machine. The flour-dusting system is electronically controlled, allowing for precise adjustments to the quantity of flour applied to the dough surface. It also includes flour containment barriers to prevent any leakage outside the flour hopper. The rollers of the dough sheeter are made from hardened food-grade chrome (Hard Chrome), ensuring durability and compliance with food safety standards.

Final Proofer

The final proofer receives the round dough sheets coming from the dough sheeter, where the final proofing process takes place before the dough is automatically transferred to the baking chamber for baking. The proofer consists of multiple layers of high-quality conveyor belts that are flexible, durable, and non-stick to ensure the dough does not adhere to the surface. A specially designed central rail is installed to ensure maximum stability and balance during operation. The conveyor system is made from polyester material, known for its durability and resistance to wear. The side doors are made of plastic with transparent centers for easy monitoring, framed with stainless steel, and designed to open and close smoothly using a sliding mechanism. The machine is equipped with internal lighting for better visibility, a conveyor for collecting excess flour, and stainless-steel trays for flour disposal. The proofer delivers the dough pieces directly to the baking chamber or via a dough elbow adjustable between (90°–180°) for seamless transfer and continuity in the baking process.

Baking Chamber (Oven)

This advanced oven operates on gas or diesel, featuring a custom-designed burner to ensure ideal heat distribution, producing high-quality Arabic bread. The baking chamber is fully encased in stainless steel and constructed with high-grade firebricks for both the sides and dome. The oven includes a main control panel to manage all components of the baking chamber. It is equipped with upper and lower rails made of solid steel, onto which cast iron tracks are mounted. This design minimizes friction, reduces wear and noise, and extends the lifespan of the baking chamber tiles. The chain bearings and chain sleeve are made of heat-resistant chrome. All dough transfer shafts are coated with hardened food-grade chrome, while the slides within the chamber are made from thermal chrome to withstand high temperatures. The dough delivery belt leading to the baking chamber is equipped with an adjustable cooling fan. The baking chamber bridge is crafted from cast iron, coated with heat-resistant chrome, which significantly extends its durability. An additional faceplate ensures extra insulation. The oven is equipped with a specialized system to manage the shutdown of the conveyor belt, allowing it to cool to a safe temperature after operation to protect the components of the baking chamber. Additionally, an air blower system is installed underneath to cool the tiles when necessary.

Bread Cooling Conveyor

The baked bread exiting the baking chamber is transferred to the cooling conveyor for the cooling process. The conveyor runs in straight lines or with bends (90-180) degrees on the ground or mounted to the ceiling, depending on the available space. The conveyor is made of materials compliant with global health standards. Its length is designed to ensure complete cooling. The cooling conveyor's speed can be adjusted as needed. It is equipped with polyamide bases underneath the conveyor, preventing wear and tear as well as reducing noise.