Saj Bread Production Line

Dough Divider

This machine is highly efficient, cuts the dough into equal parts at regular intervals and automatically transfers it to the primary fermenter. Dough basin with a capacity of (80-180) liters made of stainless steel to prevent the formation of air pockets inside it. Inside the bucket there are blades to move the dough to facilitate the flow of the dough. The cutter nozzle is made of European aluminum to ensure the smoothness of the piece. The spiral is made of European aluminum and the spiral axis is made of hardened chrome to prevent corrosion. Equipped with three polyamide molds. Equipped with a mechanism to sprinkle flour on the dough balls. The ability to control the weight of the dough piece (35-160) grams. Ensures economy in flour and prevents its waste and scattering outside the cutter. Equipped with an electronic mechanism that controls the amount of flour sprinkled on the surface of the dough piece. The weight of the dough pieces is controlled by a sensor for each hole separately, which gives greater control and accuracy in the weight of the dough piece. It is characterized by ease of disassembly, assembly, maintenance and cleaning. Equipped with a digital counter to count the dough pieces.

Intermediate Proofer

The intermediate proofer operates with a conveyor belt system made of felt material. The side doors are designed with transparent plastic centers to facilitate product visibility, framed with stainless steel, and equipped with a sliding open-and-close mechanism. It is fully sealed from the sides, top, and bottom to retain moisture effectively. The machine is equipped with internal lighting and stainless steel trays for collecting excess flour. It features a multi-speed motor, controlled by an inverter, to precisely regulate the required proofing time. Additionally, it is equipped with a belt guide (brim) to ensure smooth conveyor operation. For enhanced hygiene and safety, the proofer is encased in a stainless steel cover that maintains food-grade cleanliness and prevents worker contact with moving and hazardous parts.

Dough Sheeter

The dough sheeter features an efficient flattening system that receives dough from the intermediate proofer and delivers it to the final proofer automatically using an air system. Dough transfer is facilitated by pneumatic jacks (pistons), capacitive sensors, and pushers made of food-grade stainless steel. It is equipped with a conveyor belt for excess flour removal and stainless-steel trays. The blade holders of the sheeter are made of thick hardened chrome to prevent any bending, ensuring full contact between the blade and the entire surface of the rollers. The machine includes a flour dusting mechanism for dough balls, ensuring flour efficiency by minimizing waste and preventing spillage outside the sheeter. The system allows precise control of the amount of flour spread on the dough surface and the conveyor, preventing excess accumulation on the dough sheet. The flour dusting system is equipped with barriers to prevent flour leakage outside the flour container. The sheeting rollers are made of hardened food-grade chrome (Hard Chrome) for durability and superior performance.

Bread Grilling Plates

An advanced machine designed to operate on gas using a specialized grilling system that ensures optimal heat distribution for producing high-quality saj bread. The grilling plates are tightly insulated to maintain perfect thermal uniformity inside, ensuring heat retention and preventing leakage, which enhances fuel efficiency. Each grilling plate is equipped with a separate gas grilling system independent of the others. The machine includes a control panel for regulating the rotation speed of the grilling plates.